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Bolts: General Information and Formulas
See diagrams below for terms and definitions. When specifying any aerospace bolt, the basic rules and procedures are very simple.

 

  • Within a given diameter (i.e. 1/4, 3/8, 1/2, etc.) of any AN/MS/NAS series, all bolts will have the same thread  length, no matter how long the bolt.

 

  • The thread lengths for each series bolt are on the specification prints and in a chart under the "Aerospace Bolt Interchange" heading under Tech Info

 

  • In all MS and NAS series bolts, the dash number is the grip in 1/16" (0.0625") increments, e.g. -18 = 18 x 0.0625" = 1.125" = 18/16".

 

  • Thus, to determine the overall length of a bolt, simply add the thread length for that series and diameter to the grip length you desire, e.g. NAS 1306-24: grip is 1.50" + threads: 0.578" = 2.078" overall length.

 

  • In AN series bolts, you must have a chart or bolt gauge to determine lengths, grips or part numbers. THE DASH NUMBERS DO NOT INDICATE EITHER GRIPS OR OVERALL LENGTHS.

 

 

 

 

 

Shear Capacity Calculation

To roughly calculate the ultimate single shear capacity of an aircraft bolt, multiply bolt area at full shank diameter times ultimate shear strength rating, e.g. NAS 1304 bolt, 0.250" diameter:

   
   

Area = πr2; 3.1416 x 0.125" x 0.125" = 0.0491 square inches;

   

 

   

Rating per specifications for 1304 series is 95,000 psi;

   

 

   

Single shear = 95,000 psi x 0.049 = 4665 lbs. at full diameter

     

Tensile Strength Capacity Calculation 

To calculate the ultimate tensile capacity, multiply bolt area at maximum pitch diameter (see chart below) times ultimate shear strength rating, e.g. NAS1304 bolt, 0.250" diameter:

   
   

Area = πr2; 3.1416 x 0.1134 X 0.1134 = 0.404 square inches. Rating per specifications for 1304 series is 160,000 psi; 0.404 x 160000 = 6464 lbs ultimate tensile strength.

   

 

 

 

EXTERNAL THREADS "J" TYPE (CONTROLLED RADIUS ROOT) CLASS 3A

PER MIL-S-8879C (DIMENSIONS IN INCHES)

SIZE-THREADS

PER INCH

MAJOR DIAMETER PITCH DIAMETER MINOR DIAMETER
MIN        MAX MIN        MAX MIN        MAX
.112-40    (#4-40) .1069 .1120 .0939 .0958 .0798 .0832
.138-32    (#6-32) .1320  .1380 .1156 .1177 .0979 .1019
.164-32    (#8-32) .1580  .1640 .1415 .1437 .1238 .1279
.190-32    (#10-32) .1840  .1900 .1674 .1697 .1497 .1539
.250-28    (1/4-28) .2435  .2500 .2243 .2268 .2041 .2088
.3125-24  (5/16-24) .3053  .3125 .2827 .2854 .2591 .2644
.375-24    (3/8-24) .3678  .3750 .3450 .3479 .3214 .3268
.4375-20  (7/16-20) .4294  .4375 .4019 .4050 .3736 .3797
.500-20    (1/2-20) .4919  .5000 .4643 .4675 .4360 .4422
.5625-18  (9/16-18) .5538  .5625 .5230 .5264 .4916 .4983
.625-18    (5/8-18) .6163  .6250 .5854 .5889 .5540 .5608
.750-16    (3/4-16) .7406  .7500 .7056 .7094 .6702 .6778
.875-14    (7/8-14) .8647  .8750 .8245 .8286 .7841 .7925
1.00-12    (1-12) .9886 1.0000 .9415 .9459 .8944 .9038

 

 

Rockwell Hardness

(Tensile Strength) Table

C

A
Tensile
PSI (000)
C A B
Tensile
PSI (000)
60 81 311 30 65.5   136
55 78.5 287 28 64.5   129
50 76 256 26 63.5   123
48 74.5 237 24 62.5   118
46 73.5 221 22 61.5 99 112
44 72.5 208 20 60.5 97 107
42 71.5 194 18 59.5 96 103
40 70.5 181 16 58.0 95 100
38 69.5 170 12 56.5 92 93
36 68.5 160 8 55.0 89 88
34 67.5 150 4 53.0 86 83
32 66.5 142 1 51 83 80

 

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